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Processing condition setting support

Processing condition setting support

We will provide support for setting your company's processing conditions!!

There are likely various processing steps at our manufacturing plant. For example, there are different types of assembly processing, cutting processing, molding processing, pressing processing, die casting processing, and so on, where each type of processing is carried out under certain predetermined conditions. However, it is questionable whether there are many processes that can clearly demonstrate that these processing conditions are indeed optimal and that proper records of the setting process are well maintained. We will provide support regarding the approach and methodology for setting processing conditions that can address the above concerns.

  • Management consultant/Small business consultant

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Support for setting management points in QC engineering charts.

Support for setting management points in QC engineering charts.

We will assist you in setting up management points for the QC engineering table.

As management points, they can be broadly divided into condition setting (INPUT) items and appearance confirmation (OUTPUT) items. In other words, it is necessary to determine the conditions under which processing will occur in the target process and how to confirm and evaluate the results of that processing. For example, in the case of resistance (projection) welding as the target process, the condition management items include current values (peak value, effective value), energization time, electrode pressure, etc., while the appearance management items include welding condition (spatter, melting state), nugget diameter, welding strength (primarily based on base material fracture), etc. For these, it is essential to set management intervals (sampling intervals such as total count, start and end), managers (recorders, verifiers), tools for management confirmation (visual inspection, tactile inspection, measuring instruments, equipment display values, etc.), and management methods (checks, control charts), among others. In addition to these, it is also necessary to describe content related to equipment maintenance and safety/environmental checks for each target equipment and process. Based on the above, we will support the setting of management points in the QC process chart.

  • Management consultant/Small business consultant

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